Flameless SBS waterproofing solution for terraces and balconies

Flameless SBS Waterproofing by Icopal for Terraces and Balconies

Icopal PintaPolar FireSmart allows an SBS bitumen cap sheet to be installed without an open-flame gas torch. The system is particularly suitable for timber-framed balconies and, where the design permits, terraces.

Waterproofing without an open flame

Waterproofing protects the structures beneath a terrace or balcony from water ingress and moisture. With timber structures, it is especially important to choose an installation method that avoids open flames while maintaining reliable watertightness.

Conventional torch-applied SBS membranes require the bitumen to be heated with a gas torch to bond the membrane. Working over timber therefore involves additional fire safety precautions.

BMI Icopal PintaPolar FireSmart is a self-adhesive SBS bitumen cap sheet. Its adhesive underside is covered by a removable release film. Once the film is removed, the membrane is bonded to the prepared bitumen underlay.

PintaPolar FireSmart

Product type Self-adhesive SBS bitumen cap sheet
Product class TL2
Product designation K-PS 170/4375
Roll size 1 × 8 m
Surface Charcoal-grey mineral granules
Origin Finland
Important: PintaPolar FireSmart is not intended as a standalone single-layer terrace waterproofing membrane. In the manufacturer’s specified system, it is the upper layer of a multilayer waterproofing assembly.

Why choose flame-free SBS waterproofing?

The key difference between FireSmart and conventional torch-applied SBS cap sheets is the bonding method. FireSmart’s self-adhesive underside allows it to bond to the underlay without a gas torch—particularly valuable on timber substrates.

No open flame during bonding

The cap sheet is bonded with its self-adhesive underside, following the manufacturer’s installation method rather than torch-welding.

Cap sheet for a multilayer system

FireSmart is a TL2-class material intended for use with a compatible bitumen underlay membrane.

Polyester-reinforced SBS membrane

The material incorporates 170 g/m² polyester reinforcement impregnated with SBS-modified bitumen and has a mineral-granule top surface.

Suitable for complex junctions

Appropriate upstand pieces and penetration details can be used to seal edges, wall junctions and railing posts on terraces and balconies.

Flame-free does not necessarily mean heat-free. A hot-air gun may be needed to improve adhesion at joints in cold or damp conditions. This differs from welding with an open flame.

How is a two-layer SBS waterproofing system constructed?

BMI Icopal’s installation instructions describe waterproofing timber-framed balconies on rough-sawn tongue-and-groove boarding or weather-resistant plywood. The choice of waterproofing system depends on the substrate slope.

The minimum substrate slope specified in the instructions is 1:80 (1.25%). The recommended construction uses two layers of TL2-class bitumen membranes.

Three main components

PintaPolar FireSmart TL2 — cap sheet Self-adhesive SBS membrane fully bonded to the underlay.
TarraPolar TL2 — underlay Attached to the timber substrate mechanically and with SBS bitumen adhesive.
Supporting substrate Rough-sawn tongue-and-groove boards or weather-resistant plywood.

Simplified layer diagram; it does not replace the manufacturer’s construction details or project-specific design.

Key stages of FireSmart installation

Flame-free installation does not make correct underlay installation, edge flashings or penetration detailing any less important. The performance of the complete waterproofing system depends on these details.

1

Prepare the substrate

Check the timber substrate and slope. The manufacturer’s specified minimum is 1:80.

2

Install the TarraPolar underlay

Secure the TL2 underlay with hot-dip galvanised large-headed roofing nails penetrating the timber boarding and Icopal SBS bitumen adhesive. Approximately 20–30% of the membrane surface must be bonded to the substrate.

3

Fit the perimeter flashings

After the underlay is installed, secure edge flashings using nails or screws in a staggered arrangement at approximately 100 mm centres. Fasteners must penetrate the timber boarding.

4

Bond the FireSmart cap sheet

Lay the cap sheet in the same direction as the underlay, with staggered joints. Remove the release film and bond the cap sheet fully to the underlay. Do not nail the cap sheet.

5

Seal end laps

Make end laps in both layers at least 150 mm wide and bond them with SBS bitumen adhesive. Use hot air to improve adhesion where required.

6

Form upstands and penetrations

Use separate upstand pieces and a triangular fillet at the transition to vertical surfaces. The manufacturer specifies an upstand-piece height of 300 mm and a 150 mm overlap onto the horizontal surface.

Icopal waterproofing upstand construction drawing
Manufacturer’s upstand detail. Click to enlarge.

Installation details

Underlay joints and perimeter edges

Installing the FireSmart cap sheet

If the TarraPolar underlay is primed with BIL 20/85 to improve adhesion, allow the primer to dry for at least 24 hours, taking weather conditions into account, before installing the cap sheet.

The most critical details are not always on the main surface

Terrace and balcony waterproofing requires particular attention at edges, wall junctions and railing-post penetrations. The waterproofing must remain continuous where different building materials meet.

Upstands

Use separate upstand pieces for both the underlay and cap sheet. A triangular fillet softens the transition between horizontal and vertical surfaces.

Railing posts

Post connections need careful sealing. The manufacturer recommends EPDM rubber penetration components.

Edges and joints

Install edge flashings, membrane overlaps and adhesive bonds according to the manufacturer’s instructions so the waterproofing works as a continuous barrier.

For walkable terraces, the finished walking surface, membrane protection and drainage must also be designed. FireSmart is the cap sheet of the waterproofing system, not a complete finished terrace floor.

Icopal PintaPolar FireSmart TL2

A self-adhesive SBS bitumen cap sheet for multilayer waterproofing systems. The top surface has charcoal-grey mineral granules; the underside has a self-adhesive layer protected by removable release film.

Product class TL2; product standard EN 13707.

View product on bestor.eu ↗
Roll width 1 m
Roll length 8 m
Coverage 8 m²
Thickness (EPD) 3.3 mm
Weight (EPD) 4.4 kg/m²
Reinforcement 170 g/m²

Technical properties of PintaPolar FireSmart

Watertightness, tensile strength, elongation and low-temperature flexibility are key performance characteristics. The following figures are declared in accordance with EN 13707.

Property Declared value Tolerance
Watertightness ≥ 300 kPa —
Longitudinal tensile strength 750 N/50 mm ± 150 N/50 mm
Transverse tensile strength 550 N/50 mm ± 150 N/50 mm
Longitudinal elongation 40% ± 15 percentage points
Transverse elongation 40% ± 15 percentage points

Low-temperature flexibility

Declared values are −20 / −10 °C, and −10 / 0 °C after thermal ageing.

These are test values, not permitted ambient installation temperatures.

Transport and storage

Transport and store rolls upright on a stable surface. Protect them from sunlight, moisture, dirt and mechanical damage. Do not stack rolls on top of one another.

The membrane’s declared reaction-to-fire class is F. Flame-free installation does not mean the product is non-combustible. Fire performance of the complete roof assembly must be assessed separately.

A flame-free cap sheet is part of a complete waterproofing system

Icopal PintaPolar FireSmart provides an alternative to conventional torch-applied SBS cap sheets. Its self-adhesive underside permits bonding without an open flame, particularly valuable for suitable timber-framed balconies and terraces.

Effective waterproofing still depends on the substrate, a compatible two-layer membrane system, correct overlaps and carefully detailed upstands and penetrations. The whole assembly must be designed and installed correctly to protect the structure below.

Frequently asked questions

How does flame-free SBS differ from torch-applied SBS?

Conventional membranes are bonded by heating the bitumen underside with a gas torch. FireSmart uses a self-adhesive underside protected by release film, allowing it to be bonded to the prepared underlay without an open flame. Hot air may still be used at joints when required.

Is FireSmart suitable for timber-framed balconies and terraces?

Yes, if the supporting structure and waterproofing system comply with the manufacturer’s instructions. The installation guidelines describe rough-sawn tongue-and-groove timber boards or weather-resistant plywood. Walkable terraces also require a suitable wearing surface, membrane protection and drainage.

Can FireSmart be used as a single-layer waterproofing membrane?

Not in the manufacturer-specified system described here. A compatible TL2 underlay, such as TarraPolar TL2, is installed first and FireSmart is bonded on top. A self-adhesive bonding method does not itself establish suitability for single-layer use.

What substrate slope is required?

Icopal’s timber balcony instructions specify a minimum slope of 1:80 (1.25%). The structure and drainage must be designed to direct water towards the outlets.

How should upstands and railing-post penetrations be sealed?

Use separate pieces for underlay and cap sheet, with a triangular fillet at changes of plane. The manufacturer’s detail specifies a 300 mm upstand piece and 150 mm overlap onto the horizontal surface. EPDM rubber details are recommended for railing-post penetrations. Follow the manufacturer’s construction drawings.

Is a flame-free SBS membrane non-combustible?

No. “Flame-free” describes installation, not reaction-to-fire performance. The declared reaction-to-fire class is F, and the external fire performance of the full assembly requires separate assessment.

PintaPolar FireSmart technical documentation

Manufacturer documents include product properties, declared performance, installation requirements and environmental product information. The first three documents are in Estonian; the EPD is in English.

Technical references: BMI Icopal product data sheet, Declaration of Performance, installation instructions and EPD. Verify project-specific structural and fire safety requirements separately.